Induction brazing is a process that joins metals using a filler material with a lower melting point, seamlessly bonding materials like brass, copper, steel, and aluminum. The process demands precision—every joint needs strength equal to or greater than the base materials to ensure durability and safety. For engineers in industries like aerospace, power plants, and […]
The world of electric vehicles (EVs) is evolving fast. The cars you are driving on petrol now have all-electric versions or hybrid. Most probably, the traffic we see today will turn into fully electric in upcoming years. With all that, there are multiple challenges that arise in manufacturing parts that require specific durability and efficiency […]
Engineers know that even slight inefficiencies in coil performance can lead to costly failures, unexpected downtimes, and compromised results. With industries pushing for advanced manufacturing processes, the stakes are high, and optimizing coil design has evolved from a technical requirement to a strategic advantage. This case study dives into the induction coil design, learning from […]
In this case study, we will examine the charging of electronic devices. Since mobile phone technology and wireless charging are the most recognizable topics, we will simulate the charging of a mobile phone. What is the challenge? In today’s world of consumer electronics, wireless charging for mobile phones has become an expected feature, providing users […]
The hardening of metal components, particularly in high-wear applications like constant velocity (CV) joints, presents different challenges such as energy consumption, production time, and potential material waste. Wear is only one of the problems hardening solves and not the largest one. Such components have cyclic stresses applied constantly, and metal under such conditions will suffer […]
Induction welding is an efficient method used for welding sheets into tubes or pipes. This method is using high-frequency (HF) current. HF inductor induces alternating current in the tube, where the current concentrates at the joining place and generates a high amount of heat so that metal is melted. The two edges of the sheet […]
In the world of electric vehicles (EVs), charging speed and convenience are two of the most frequent questions that both manufacturers and drivers face today. The current methods of charging are often stationary, and time-consuming, creating barriers to widespread EV adoption. But what if there was a solution where your car could charge while driving? […]
Induction cooktops have changed the way we cook, promising fast, efficient, and precise heat control. But like every piece of technology, there are challenges that engineers are working to overcome. The main issue is energy transfer—the goal is to make sure that as much energy as possible from the electromagnetic coil directly heats the pan, […]
The IMAT/IFHTSE show in Cleveland, Ohio (September 30 – October 3, 2024) has wrapped up, and it was refreshing to see how induction heat treatment is evolving from a materials perspective. It’s been seven years since CENOS™ Simulation Software’s first show at Heat Treat in Columbus, Ohio, in 2017, and being back in Ohio felt […]
In this case study, we will explore the challenges of electromagnetic melting and stirring of liquid metals in induction channel furnaces. We present a solution through advanced simulation and conclude with the critical results engineers can achieve using such simulation tools. What is the challenge? When dealing with industrial applications of induction channel furnaces for […]
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