Induction hardening gears require precise control to achieve optimal hardness patterns and durability. Whether dealing with small, medium, or large gears, engineers face the complexity of achieving consistent hardening across intricate gear teeth geometry. Small and medium gears are often induction-hardened by encircling the entire component. It is a process known as “spin hardening.” For […]
The process of induction hardening a chain brings its own set of challenges. Chains, used across industries from automotive to construction, require durability, flexibility, and the right balance of hardness to withstand substantial forces. They’re made of steel rods shaped into interconnected links, each one needing consistent and thorough hardening for maximum strength. However, unlike […]
Induction brazing is a process that joins metals using a filler material with a lower melting point, seamlessly bonding materials like brass, copper, steel, and aluminum. The process demands precision—every joint needs strength equal to or greater than the base materials to ensure durability and safety. For engineers in industries like aerospace, power plants, and […]
The world of electric vehicles (EVs) is evolving fast. The cars you are driving on petrol now have all-electric versions or hybrid. Most probably, the traffic we see today will turn into fully electric in upcoming years. With all that, there are multiple challenges that arise in manufacturing parts that require specific durability and efficiency […]
Engineers know that even slight inefficiencies in coil performance can lead to costly failures, unexpected downtimes, and compromised results. With industries pushing for advanced manufacturing processes, the stakes are high, and optimizing coil design has evolved from a technical requirement to a strategic advantage. This case study dives into the induction coil design, learning from […]
In this case study, we will examine the charging of electronic devices. Since mobile phone technology and wireless charging are the most recognizable topics, we will simulate the charging of a mobile phone. What is the challenge? In today’s world of consumer electronics, wireless charging for mobile phones has become an expected feature, providing users […]
The hardening of metal components, particularly in high-wear applications like constant velocity (CV) joints, presents different challenges such as energy consumption, production time, and potential material waste. Wear is only one of the problems hardening solves and not the largest one. Such components have cyclic stresses applied constantly, and metal under such conditions will suffer […]
Induction welding is an efficient method used for welding sheets into tubes or pipes. This method is using high-frequency (HF) current. HF inductor induces alternating current in the tube, where the current concentrates at the joining place and generates a high amount of heat so that metal is melted. The two edges of the sheet […]
In the world of electric vehicles (EVs), charging speed and convenience are two of the most frequent questions that both manufacturers and drivers face today. The current methods of charging are often stationary, and time-consuming, creating barriers to widespread EV adoption. But what if there was a solution where your car could charge while driving? […]
Induction cooktops have changed the way we cook, promising fast, efficient, and precise heat control. But like every piece of technology, there are challenges that engineers are working to overcome. The main issue is energy transfer—the goal is to make sure that as much energy as possible from the electromagnetic coil directly heats the pan, […]
We are a software company on a mission to reshape the engineering process by providing engineers of all disciplines with truly accessible simulation tools for practical work.
Get in touch
Americas
C. Héroe de Nacozari 25B-int V-2210, Centro, 76000 Santiago de Querétaro, Qro., Mexico.
(US) +1 (708) 794 4046
Europe
Zeļļu iela 23, Riga, Latvia.
(EU) +371 27819253
