In the field of advanced manufacturing, achieving precision in solidification processes, particularly under the influence of electromagnetic stirring (EMS), brings several challenges to the table. In this case study we want to look into a detailed simulation workflow focusing on overcoming bottlenecks in transient simulations by using steady-state solutions as initial conditions. By applying these […]
Urban transportation is changing very fast. You can see how the city around you is constantly in development. And it’s not just the revolution of electric cars. Electric bikes, scooters, and other micro-mobility vehicles transform how we navigate cities. This shift towards cleaner, more efficient travel is very important for sustainable urban living. However, one […]
The world of industrial automation is growing fast, there is no doubt about it. And wireless charging plays one important role for next-generation technologies. From the daily gadgets we use, autonomous robots to all kinds of industrial machines, wireless charging systems eliminate the constraints of cables. With no cables different processes that are happening around […]
In the aerospace industry, innovation isn’t just about creating advanced technologies, but it’s also about mastering the art of efficiency. One of the most significant bottlenecks in manufacturing large thermoplastic components, like aircraft skins and spars, is the time-intensive nature of traditional production methods. With production cycles lasting up to seven hours, companies face pressure […]
Induction is becoming an increasingly popular choice for heating steel billets prior to forging, due to its ability to create high heat intensity quickly and within a billet, which leads to low process-cycle time (high productivity) with repeatable high-quality, occupying minimal space on the shop floor. It is more energy-efficient and inherently more environmentally friendly […]
Turbine blades in aircraft engines endure extreme operational conditions, where high speeds and temperatures expose them to potential damage from small particles, dust, and debris. Over time, these impacts can deform the blade tips, compromising their aerodynamic efficiency and rendering them unfit for use. However, rather than discarding damaged blades, modern renewal techniques allow engineers […]
Ball-bearing induction heating is a complex process that needs mounting or dismounting of bearings, gears, and other components. There are three most common types of bearing heaters for assembly: yoke-style, cone-style, and hot plates. There are various models on the market like FAG PowerTherm heaters by Schaeffler Group, Portable heaters by NSK Maintenance Tools, TIH […]
Precision is important when it comes to hardening steel bars, particularly in industries like automotive and also others. Induction scanning hardening is a process where steel shafts and gear components are progressively heated as they move through an induction coil, followed immediately by rapid cooling using a precisely positioned quenching system. In this particular case […]
Induction hardening gears require precise control to achieve optimal hardness patterns and durability. Whether dealing with small, medium, or large gears, engineers face the complexity of achieving consistent hardening across intricate gear teeth geometry. Small and medium gears are often induction-hardened by encircling the entire component. It is a process known as “spin hardening.” For […]
The process of induction hardening a chain brings its own set of challenges. Chains, used across industries from automotive to construction, require durability, flexibility, and the right balance of hardness to withstand substantial forces. They’re made of steel rods shaped into interconnected links, each one needing consistent and thorough hardening for maximum strength. However, unlike […]
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